Needle Punched Nonwoven Fabric Manufacturer

Custom Polyester, PP, Viscose & Blended Needle Punched Nonwoven Fabric

Huizhou Jinhaocheng Nonwovens Co., Ltd. is a professional needle punched nonwoven fabric manufacturer and factory in China, specializing in the development and production of high-quality nonwoven materials for industrial, commercial and consumer applications.

Founded in 2005, Jinhaocheng has more than 20 years of experience in nonwoven fabric manufacturing and R&D. Our factory is located in Huiyang District, Huizhou City, Guangdong Province, covering approximately 26,000 square meters, with more than 15 fully automated nonwoven production lines and an annual production capacity of over 10,000 tons.

Our needle punched nonwoven fabric can be manufactured from polyester, polypropylene (PP), viscose, bamboo, wood pulp, recycled fibers and blended fibers. Different GSM, thicknesses, widths, densities, colors, hardness levels and surface treatments can be customized according to the application.

From raw material selection and fiber blending to needle punching, finishing, inspection and packaging, we maintain an integrated production process to provide consistent quality and reliable OEM & ODM solutions.

Needle Punched Nonwoven Fabric Specifications

Specifications can be customized according to the final application and production requirements.

What Is Needle Punched Nonwoven Fabric?

Needle punched nonwoven fabric is a versatile nonwoven material produced by mechanically entangling fibers through a needle punching process.

Unlike woven fabric, which is manufactured by interlacing yarns, needle punched nonwoven fabric is formed by repeatedly passing barbed needles through a fiber web. The needles pull and interlock individual fibers, creating a stable three-dimensional fiber structure.

By controlling the fiber type, fiber ratio, web weight, needle density, punching depth and finishing process, manufacturers can produce materials with different levels of strength, thickness, softness, density, absorbency, flexibility and dimensional stability.

This flexibility makes needle punched nonwoven fabric suitable for a wide variety of industries, from lightweight absorbent materials to thick industrial felt and protective materials.

How Is Needle Punched Nonwoven Fabric Made?

Our needle punched nonwoven production process is designed to maintain stable material quality from fiber preparation to finished products.

1. Raw Material Selection

We select different types of fibers according to the required application and performance.

Available materials include:

• Polyester fiber

• Polypropylene fiber

• Viscose fiber

• Bamboo fiber

• Wood pulp fiber

• Recycled fibers

• Customized blended fibers

2. Fiber Opening and Blending

The selected fibers are opened and blended according to the required fiber composition.

Different fiber ratios can be used to balance strength, absorbency, softness, durability, cost and other performance requirements.

3. Web Formation

The blended fibers are formed into a uniform fiber web.

The web weight and fiber distribution are controlled according to the required GSM and final product structure.

4. Needle Punching

The fiber web passes through needle punching equipment where thousands of barbed needles repeatedly penetrate the web.

This mechanical process entangles and interlocks the fibers, creating the characteristic structure of needle punched nonwoven fabric.

5. Finishing and Conversion

According to the application, additional processes can include:

• Surface treatment

• Embossing

• Lamination

• Cutting

• Slitting

• Roll forming

• Customized sizing

6. Quality Inspection and Packaging

Finished materials are inspected according to agreed specifications before being rolled, cut or packaged for shipment.

Our integrated manufacturing process allows us to control product quality from raw materials to finished goods.

Available Fiber Materials

Polyester Needle Punched Nonwoven

Polyester needle punched nonwoven fabric provides a balanced combination of strength, durability, dimensional stability and cost efficiency.

It is widely used in:

• Automotive interiors

• Carpet backing

• Flooring materials

• Furniture

• Filtration

• Insulation

• Protective materials

• Industrial applications

PP Needle Punched Nonwoven

Polypropylene needle punched nonwoven fabric is a lightweight and economical option.

PP can be selected for applications requiring low density, moisture resistance and cost efficiency.

Viscose Needle Punched Nonwoven

Viscose needle punched nonwoven fabric is suitable for applications where softness and absorbency are important.

It can be used in:

• Cleaning materials

• Absorbent products

• Household wipes

• Commercial cleaning products

• Blended nonwoven materials

Bamboo & Wood Pulp Fiber

Bamboo and wood pulp fibers can be incorporated into customized nonwoven structures to provide different levels of absorbency, softness and material characteristics.

Recycled & Blended Fibers

We can also manufacture needle punched nonwoven fabric using recycled fibers and customized fiber blends.

Blended materials can be developed to achieve a specific balance between:

• Absorbency

• Strength

• Softness

• Durability

• Density

• Cost

  
  

Key Features of Needle Punched Nonwoven Fabric

Wide Range of GSM and Thickness

Needle punched nonwoven fabric can be manufactured from lightweight materials to thick and dense felt.

This allows the material to be adapted to different requirements for cushioning, filtration, absorption, protection and insulation.

Custom Fiber Composition

Different fibers can be blended in customized proportions according to the required performance and target cost.

Good Mechanical Strength

The mechanically entangled fiber structure provides good structural stability and handling strength.

The final mechanical properties depend on fiber type, GSM, thickness, density and production parameters.

Flexible Surface Structure

The surface can be developed as plain, textured, embossed or laminated depending on the final application.

Absorbent Material Options

By using viscose, wood pulp, bamboo or suitable fiber blends, we can develop needle punched nonwoven materials with enhanced liquid absorption.

Flexible Hardness and Density

The material can be manufactured from soft and flexible structures to dense and relatively rigid needle felt.

OEM & ODM Capability

We can develop customized nonwoven materials according to drawings, samples, technical specifications or application requirements.

Applications of Needle Punched Nonwoven Fabric

Needle punched nonwoven fabric is used across numerous industries because its fiber structure and physical properties can be customized for different applications.

Filtration

Needle punched felt can be developed for various filtration applications, including:

• Industrial dust filtration

• Air filtration

• Liquid filtration

• Filter bags

• Filter media

• Industrial filter cloth

Material parameters such as fiber type, GSM, thickness and density can be adjusted according to filtration requirements.

Automotive

Our nonwoven materials are used in various automotive interior and component applications, including:

• Automotive carpet

• Trunk lining

• Floor covering

• Interior panels

• Sound insulation

• Thermal insulation

• Protective lining

• Car upholstery materials

Our IATF 16949 quality management certification further supports our capability to serve automotive-related customers and applications.

Flooring & Carpet Backing

Needle punched nonwoven fabric can be manufactured for:

• Carpet backing

• Flooring underlay

• Floor protection

• Construction protection

• Temporary floor covering

• Cushioning layers

For customers in construction and home renovation, thicker needle felt can be customized for surface protection during installation and decoration.

Furniture & Mattress

Needle punched felt can be used as:

• Furniture backing

• Upholstery material

• Cushioning material

• Mattress components

• Furniture protection

• Protective layers

Cleaning & Absorbent Products

Customized fiber blends can produce needle punched nonwoven materials with different combinations of absorbency, softness, strength and durability.

Applications include:

• Kitchen cleaning cloth

• Floor cleaning cloth

• Household cleaning products

• Commercial cleaning cloth

• Restaurant cleaning materials

• Hotel cleaning products

• Industrial wiping materials

Insulation & Soundproofing

Specific fiber structures and thicknesses can be developed for thermal and acoustic applications.

Our product inspection and testing capabilities include soundproofing-related performance, allowing us to develop suitable nonwoven solutions for noise reduction and insulation applications.

Geotextile & Civil Engineering

Heavyweight needle punched nonwoven materials can be developed for certain geotextile applications requiring separation, drainage, filtration or protection.

Industrial Protection

Needle punched felt can also be used to protect products, surfaces and equipment during:

• Manufacturing

• Transportation

• Installation

• Construction

• Renovation

• Storage

  
  

Customized Needle Punched Nonwoven Fabric

Different applications require different material structures.

Instead of supplying only standard products, we provide customized needle punched nonwoven fabric manufacturing based on the customer's application and technical requirements.

Fiber Composition

Polyester, PP, viscose, bamboo, wood pulp, recycled fibers or customized blends.

GSM

The weight can be adjusted according to the required performance and finished product.

Thickness

Thickness can be customized for cushioning, absorption, insulation, filtration or protection.

Width

Custom roll widths can be manufactured according to your production equipment or finished-product dimensions.

Color

Standard and customized colors are available.

Density & Hardness

Material density and hardness can be adjusted from soft and flexible to thick and dense structures.

Surface Treatment

Plain, embossed, laminated and other customized surface structures are available depending on the application.

Roll or Sheet

Products can be supplied in rolls, sheets or customized cut-to-size formats.

Quality Certifications & International Standards

Quality and compliance are important considerations when sourcing nonwoven materials for industrial and commercial production.

Jinhaocheng has obtained or supports a range of internationally recognized management system certifications, material certifications and product compliance requirements.

Our Certifications & Standards Include

• OEKO-TEX® STANDARD 100

• ISO 9001 – Quality Management System

• ISO 13485 – Quality Management System for Medical Devices

• ISO 14001 – Environmental Management System

• ISO 45001 – Occupational Health and Safety Management System

• IATF 16949 – Automotive Quality Management System

• GRS – Global Recycled Standard

• BSCI – Social Compliance

• UL 94 – Flammability Classification / Testing

• REACH Compliance

• RoHS Compliance

These certifications and compliance capabilities support our production of nonwoven materials for demanding applications including automotive, medical, industrial, environmental and consumer products.

Specific certification or compliance applicability depends on the individual product, material composition and customer requirements.

Product Testing & Inspection Capabilities

Different applications require different performance characteristics.

We can provide or support product inspection and testing for various functional requirements, including:

• Flame retardant

• Soundproof / acoustic performance

• Breathability

• EN 13130 food-contact related testing

• Degradability

• Other customized product performance requirements

For projects with specific technical requirements, customers can provide their testing standards or specifications so that we can evaluate the appropriate material structure and production process.

More Than 20 Patented Inventions

Innovation has been an important part of Jinhaocheng's development.

We have obtained more than 20 patented inventions related to nonwoven materials, manufacturing processes and product development.

Our R&D capabilities allow us to continuously improve:

• Material structures

• Fiber combinations

• Production efficiency

• Functional performance

• Product consistency

• Customized nonwoven solutions

For customers looking for more than a standard commodity material, our technical team can work with you to develop a product based on your specific application.

Why Choose Jinhaocheng as Your Needle Punched Nonwoven Manufacturer?

More Than 20 Years of Nonwoven Experience

Our history in nonwoven manufacturing began more than two decades ago.

Our founder, Mr. Tong Zuohui, started his career in nonwoven fabric R&D and manufacturing from a small workshop.

He led a team of experienced craftsmen in OEM production of nonwoven materials for branded electric blankets. Through consistent product quality and customer service, the business gradually gained recognition in the market.

In 2005, Mr. Tong Zuohui officially established Huizhou Jinhaocheng Nonwovens Co., Ltd.

Since then, the company has continued to expand its manufacturing capabilities, production capacity and product range.

Today, Jinhaocheng operates more than 15 automated production lines and has an annual production capacity exceeding 10,000 tons.

Our Manufacturing Capabilities

Our 26,000 m² manufacturing facility integrates multiple nonwoven production and converting processes.

Our production capabilities include:

• Needle punched nonwoven production lines

• Air-through hot air nonwoven production lines

• Meltblown fabric production lines

• Lamination lines

• Cutting machines

• Slitting and rolling equipment

• Customized converting equipment

This integrated manufacturing capability allows us to provide a broader range of nonwoven solutions while maintaining better control over production quality, lead times and customization.

From Raw Materials to Finished Products

One of our key advantages is our ability to control the production process internally.

From raw material selection and fiber preparation to web formation, needle punching, finishing, cutting, inspection and packaging, we maintain an integrated production workflow.

This helps us achieve:

• Stable product quality

• Consistent specifications

• Flexible customization

• Efficient production

• Better production control

• Reliable delivery

Our goal is not simply to supply nonwoven fabric, but to provide a reliable material solution that helps our customers succeed.

Serving Customers in 50+ Countries and Regions

Our nonwoven products are supplied to customers in more than 50 countries and regions worldwide.

Our products serve industries including:

• Building construction

• Home renovation

• Medical

• Automotive

• Furniture

• Industrial manufacturing

• Clothing

• Footwear

• Agriculture

• Animal husbandry

• Air filtration

• Water filtration

• Oil filtration

• Environmental protection

We also provide OEM services for major brands and customers, including projects associated with BYD, Walmart, IKEA and Disney.

Our experience working with international customers has helped us develop a strong understanding of different quality requirements, production standards and customized specifications.

Our Main Nonwoven Products

Although needle punched nonwoven fabric is one of our core product categories, Jinhaocheng manufactures a wide range of nonwoven materials and converted products.

Our main products include:

• Needle punched nonwoven fabric

• Floor protection pads

• Medical nonwoven materials

• Absorbent felt

• Sound insulation materials

• Flame-retardant nonwoven

• Meltblown fabric

• Filter cloth

• Car upholstery materials

• Cleaning cloth

• Laminated fabrics

• Biodegradable nonwoven fabric

This broad product portfolio allows us to provide complementary nonwoven solutions for customers who require multiple materials from one manufacturer.

OEM & ODM Nonwoven Fabric Manufacturer

We provide professional OEM and ODM services for customers who require customized nonwoven materials.

Our team can work from:

• Existing samples

• Technical drawings

• Product specifications

• Application requirements

• Material requirements

• Performance targets

We can assist with material selection, fiber composition, GSM, thickness, width, density, color, surface treatment and finished-product dimensions.

Whether you are developing a new product or looking for a replacement material from your existing supplier, our manufacturing team can help evaluate a suitable solution.

Our Mission

Our mission is:

“To help customers succeed and surpass ourselves, striving to be a trusted enterprise.”

We believe that long-term cooperation is built on consistent quality, reliable service, technical capability and mutual success.

With our manufacturing experience, production capacity, certifications, R&D capabilities and international customer base, we continue to improve our products and services while developing more efficient and sustainable nonwoven solutions.

Our goal is to become a trusted long-term manufacturing partner for customers around the world.

Frequently Asked Questions

What is needle punched nonwoven fabric?

Needle punched nonwoven fabric is a material made by mechanically entangling fibers with barbed needles. It can be manufactured using polyester, PP, viscose, bamboo, wood pulp, recycled fibers and blended fibers.

What materials are available?

We offer polyester, polypropylene, viscose, bamboo, wood pulp, recycled fibers and customized fiber blends.

Can needle punched nonwoven fabric be customized?

Yes. We can customize GSM, thickness, width, fiber composition, color, density, hardness, surface treatment and finished dimensions.

What is needle punched felt used for?

Needle punched felt can be used for filtration, automotive interiors, carpet backing, flooring, furniture, mattress components, insulation, soundproofing, geotextiles, cleaning products and industrial protection.

Can you manufacture high-GSM needle felt?

Yes. Our general product range covers approximately 50–2800 g/m², with actual specifications depending on the material, structure and application.

Can you develop special functional nonwoven materials?

Yes. We can develop materials for requirements such as flame retardancy, sound insulation, breathability, absorbency, degradability and other application-specific performance requirements.

Do you provide OEM and ODM services?

Yes. We provide professional OEM and ODM services and can develop products based on samples, drawings, specifications or application requirements.

Can you provide samples?

Yes. Samples can be developed or provided for evaluation before bulk production, depending on the required specification.

What is the MOQ?

MOQ depends on the material, specification, customization requirements and order quantity. Contact us with your requirements for a specific quotation.

How do I choose the right needle punched nonwoven fabric?

The key factors include application, fiber type, GSM, thickness, density, width, hardness and required performance. If you are unsure, simply tell us what the material will be used for, and our technical team can recommend a suitable specification.

Request a Needle Punched Nonwoven Fabric Quote

Looking for a reliable needle punched nonwoven fabric manufacturer in China?

Whether you need polyester needle punched nonwoven, PP needle felt, viscose nonwoven, absorbent felt, industrial felt, filtration media, automotive felt, carpet backing or customized needle punched fabric, Jinhaocheng can provide professional manufacturing support.

Send us your requirements:

• Material

• Application

• GSM

• Thickness

• Width

• Color

• Required performance

• Estimated quantity

• Packaging requirements

Our team will evaluate your requirements and recommend a suitable material structure and production solution.

Contact Huizhou Jinhaocheng Nonwovens Co., Ltd. for samples, technical specifications and a customized quotation.